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T-slot end mills are designed for machining T-slots, grooves, and undercuts in a variety of materials, including:
Metals:
Aluminum & alloys,Mild steel,Stainless steel(304/316),Cast iron,Brass/BronzePlastics:
PVC, Nylon, Delrin, etc.
Composite Materials:
Carbon fiber, fiberglass (requires coated tools to reduce wear).
Size
D2*(0.5-2.0H)*D4*50L*4F | D6*(0.5-6.0H)*D6*50L*4F | D12*(0.5-12.0H)*D12*60L*4F |
D3*(0.5-3.0H)*D4*50L*4F | D8*(0.5-8.0H)*D8*60L*4F | |
D4*(0.5-5.0H)*D4*50L*4F | D10*(0.5-10.0H)*D10*60L*4F |
T-Slot end mills are specialized cutting tools designed for machining T-slots in workpieces, commonly used in machine tables, fixtures, and other industrial applications. These end mills feature a unique design that allows them to cut the undercut portion of a T-slot, ensuring precise and efficient machining.
With their robust construction and high-performance cutting edges, T-slot end mills are essential for milling, grooving, and slotting operations in materials such as aluminum, steel, cast iron, and plastics.
Undercutting Ability: The side-cutting flutes extend beyond the shank diameter, enabling the tool to machine the undercut portion of a T-slot.
Multi-Flute Design: Typically available in 3 or 4 flutes for improved chip evacuation and surface finish.
High-Speed Steel (HSS) or Carbide Construction: Carbide T-slot end mills offer superior wear resistance, while HSS variants provide toughness for general-purpose machining.
Ground Cutting Edges: Ensure sharp, accurate cuts with minimal burring.
Center-Cutting Capability: Allows for plunge milling and slotting operations.
Suitable for both vertical and horizontal milling machines.
Compatible with CNC and manual milling operations.
TiN (Titanium Nitride): Increases hardness and reduces friction.
TiAlN (Titanium Aluminum Nitride): Enhances heat resistance for high-speed machining.
Uncoated: Ideal for non-ferrous materials like aluminum.
T-slot end mills are widely used in industries requiring precise slotting and grooving, including:
Cutting T-slots in milling machine tables, CNC beds, and lathe fixtures.
Machining components requiring T-slots for clamping and assembly.
Creating slots in jigs, fixtures, and workholding systems.
Used in workshops for custom tooling and fixture setups.
Choosing the correct T-slot end mill depends on several factors:
Aluminum & Non-Ferrous Metals: Use uncoated or TiN-coated end mills with sharp cutting edges.
Steel & Stainless Steel: Carbide end mills with TiAlN coating for heat resistance.
Cast Iron & Hardened Metals: High-wear-resistant carbide tools.
Ensure the shank fits your collet or tool holder.
The cutting diameter should match the required T-slot width.
2-3 Flutes: Best for aluminum and non-ferrous materials (better chip clearance).
4+ Flutes: Ideal for steel and harder materials (improved surface finish).
Uncoated: Cost-effective for soft materials.
Coated: Extends tool life in abrasive or high-temperature applications.
To maximize tool life and machining efficiency:
Follow manufacturer recommendations for RPM and feed rates based on material.
Too high speeds can cause overheating, while too slow speeds may lead to poor chip evacuation.
Flood coolant or mist lubrication helps dissipate heat and prolong tool life.
For dry machining, use air blast to clear chips.
Ensure the workpiece is firmly clamped to prevent vibration and tool deflection.
Take multiple passes instead of a single deep cut to reduce tool stress.
Precision Machining - Produces accurate T-slots with clean edges.
Time Efficiency - Reduces multiple tool changes by combining slotting and undercutting in one operation.
Extended Tool Life - High-quality materials and coatings enhance durability.
Versatility - Suitable for a wide range of materials and applications.
T-slot end mills are indispensable tools for machining precise T-slots in various industrial applications. By selecting the right tool based on material, coating, and cutting parameters, manufacturers can achieve high efficiency and superior finish quality.
Whether for CNC machining or manual milling, investing in high-performance T-slot end mills ensures long-lasting performance and cost-effective production.
Q1: Are you a factory or trading company?
A1: We are professional precision tools manufacturer,have more than 30 years experience in this industry. Welcome to visit us!
Q2: Do you produce special cutting tools?
A2: Yes, we provide OEM/ODM service for customers, just send us your design drawings if you have any customized items need to be made.
Q3: Can the price be reduced for large quantities?
A3: Yes, bigger quantity orders are cheaper.
Q4: When can I get the reply?
A4: We usually reply within 12 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
Q5: What is the lead time for mass production?
A5: Generally, It will take 10-15 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q6: Is free shipping available?
A6: We don't offer a free shipping service. But we can have a discount if you buy a large number of products.