High Performance Double Chamfer for Industrial Use Tungsten Steel Stainless Steel Solid Carbide Double Chamfer Carbide End Mill

Product Description

 

Product Description

Up-and-down Chamfering End Mills
Our company provides high-quality up-and-down chamfering milling cutters designed for precise edge finishing and chamfering tasks. Crafted from premium tungsten steel and coated with advanced wear-resistant materials, these cutters deliver excellent durability and cutting performance. Their unique design ensures smooth cutting, reduced vibration, and a clean, consistent finish on materials.



Materials Suitable for Machining
Carbon steel, stainless steel, aluminum, and other alloys.


Main Features
Ideal for both roughing and finishing, they are perfect for achieving professional-grade chamfering results.

 

 

 

Product Parameters

Sizes

SIZES(D*fL*sD*L)

R1.5*6*D4*50L*4F

R2*8*D6*50L*4F

R3*12*D8*50L*4F

R4*16*D8*60L*4F

R5*20*D10*75L*4F

R6*24*D12*75L*4F

R8*32*D16*100L*4F

 

Introduction to Double Chamfer End Mills

Double Chamfer End Mills are high-performance cutting tools designed for precision machining in various industries, including aerospace, automotive, mold-making, and general metalworking. These end mills feature a unique double-chamfered cutting edge that enhances tool strength, reduces chipping, and improves surface finish.

With their specialized geometry, Double Chamfer End Mills are ideal for high-speed machining (HSM), hard milling, and applications requiring extended tool life. Whether you're working with hardened steels, stainless steel, aluminum, or exotic alloys, these end mills deliver exceptional accuracy and durability.

Key Features & Benefits

1. Double Chamfer Design for Enhanced Durability

• The double chamfer edge strengthens the cutting tool, reducing the risk of chipping and breakage.

• Improved edge stability allows for higher feed rates and longer tool life compared to standard end mills.

2. Superior Surface Finish

• The optimized cutting geometry minimizes vibration, resulting in smoother finishes on workpieces.

• Ideal for finishing operations where precision and surface quality are critical.

3. High-Speed Machining (HSM) Compatibility

• Engineered for high-speed applications, reducing cycle times while maintaining precision.

• Reduced heat generation due to efficient chip evacuation.

4. Versatile Material Compatibility

• Suitable for machining a wide range of materials, including:

  • Steel & Stainless Steel (P20, H13, 4140, 304/316 Stainless)

  • Hardened Steels (HRC 45-65)

  • Aluminum & Non-Ferrous Metals

  • Exotic Alloys (Titanium, Inconel)

5. Multiple Flute Options for Different Applications

• 2 Flutes: Best for aluminum and non-ferrous materials, providing excellent chip clearance.

• 3 Flutes: A balanced option for general milling in steels and alloys.

• 4 Flutes: Ideal for finishing operations in harder materials.

6. Coating Options for Extended Tool Life

• TiAlN (Titanium Aluminum Nitride): High heat resistance, ideal for hard milling.

• TiCN (Titanium Carbonitride): Enhanced wear resistance for general-purpose machining.

• AlTiN (Aluminum Titanium Nitride): Superior performance in high-temperature applications.

• Uncoated: Best for non-ferrous materials like aluminum and copper.

 

Applications of Double Chamfer End Mills

Double Chamfer End Mills are widely used in industries that demand precision and efficiency, including:

1. Aerospace Industry

• Machining turbine blades, engine components, and structural parts from titanium and high-temperature alloys.

2. Automotive Industry

• Precision milling of molds, dies, gears, and transmission components.

3. Mold & Die Making

• High-precision cavity machining, core milling, and finishing operations.

4. General Metalworking

• Slotting, profiling, contouring, and pocketing in various metals.

5. Medical Device Manufacturing

• Machining surgical instruments and implants from stainless steel and titanium.

 

Technical Specifications

Parameter	Details
Diameter Range	1mm - 25mm (standard), custom sizes available
Shank Type	Straight, Weldon, or HSK depending on application
Flute Count	2, 3, 4 flutes (custom options available)
Helix Angle	30° - 45° for optimal chip evacuation
Coating Options	TiAlN, TiCN, AlTiN, Uncoated
Material Grades	Micrograin carbide for maximum durability
Tolerance	±0.01mm for high-precision machining

 

Why Choose Our Double Chamfer End Mills?

 Premium Quality Materials - Made from ultra-fine carbide for maximum wear resistance.
 Advanced Coatings - Extend tool life and improve performance in demanding applications.
 Precision Engineering - Manufactured with tight tolerances for consistent results.
 Custom Solutions Available - Tailored flute counts, coatings, and geometries for specialized needs.
 Competitive Pricing - High-performance tools at cost-effective rates.

 

Maintenance & Best Practices

To maximize the lifespan and efficiency of your Double Chamfer End Mills:

 Use Proper Coolant/Lubrication - Reduces heat and prolongs tool life.
 Optimize Cutting Parameters - Adjust speed, feed rate, and depth of cut based on material.
 Inspect Regularly - Check for wear, chipping, or coating degradation.
 Store Properly - Keep tools in a dry, organized environment to prevent damage.

 

FAQ

Q1: Are you a factory or trading company? 
A1: We are professional precision tools manufacturer,have more than 30 years experience in this industry. Welcome to visit us!

Q2: Do you produce special cutting tools?
A2: Yes, we provide OEM/ODM service for customers, just send us your design drawings if you have any customized items need to be made. 

Q3: Can the price be reduced for large quantities?
A3: Yes, bigger quantity orders are cheaper.

Q4:  When can I get the reply?
A4: We usually reply within 12 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.

Q5: What is the lead time for mass production?
A5: Generally, It will take 10-15 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q6: Is free shipping available?
A6: We don't offer a free shipping service. But we can have a discount if you buy a large number of products.